Date:    August 8, 2003

  (with J. Bishop, Air Force, Long Beach, Boeing, 2003)

 

To:       Robert Thayer

2003 A.D. Welliver Program Chair

 

From:   Chwen Sheu

            Welliver Faculty Summer Fellow (2003)

 

Re:       Individual Report

 

 

Attached please find my 2003 A.D. Welliver Program individual report detailing my plan as to how I will utilize the information, insights and experiences gained during my summer experience when I return to my home institution, Kansas State University.  The submission of this individual report along with the group report fulfills the last requirements pursuant to Faculty Fellowship Agreement No. 1-1151-03FF-002.

 

I would like to thank you for the opportunity to be part of the A.D. Welliver Program.  I also would want to thank Mr. John Bishop, my mentor, for his support throughout the entire fellowship.  John definitely provided necessary resources and made excellent arrangement for me to be involved in various activities in his unit, SM&Q, AFS/IDS.  This summer fellowship is truly an educational and rewarding fellowship experience. .  . 

 


Boeing-Welliver Faculty Summer Fellowship 2003

 

Individual Report: Chwen Sheu, PhD (Kansas State University)

 

This report documents the activities, including attending meetings and participating in various projects, I of which have participated as a Welliver Faculty Fellow during the summer of 2003.  Based on the experience gained from those activities, I will then present my future plans for upgrading my teaching and research.  Specific suggestions and recommendations in relation to supplier management are also prepared. 

 

1. Fellowship Activities/Experience

 

My assignment for Summer 2003 consisted of meetings, interviews, providing training, and conducting projects.

 

(1) Projects

I worked with four managers on the following projects:

 

(a)    SM&Q Virtual Team Assessment & Recommendations (Sponsor: John Bishop, AFS/IDS)

(b)   Risk-Based Business Model (Sponsors: Preston Thompson, SQ&D/IDS)

(c)    IDS SM&P Strategic Plan Development (Sponsor, Stan Albrecht, BPM/IDS)

(d)   Value of High Supplier Performance (Sponsor: Bob Juergens, IDS)

      

(2) Meetings

I attended the following meetings

 

(a)    Weekly SM&Q staff meeting

(b)    SMC monthly meeting (1 day)

(c)    SMPC monthly meeting (2 days)

(d)    Several site review meetings

 

(3) Interviews/Site visits

I interviewed the following employees for various issues

 

(a)    PSD (Puget Sound) – Lean manufacturing applications

(b)    PSD (Puget Sound) – ERP Implementations

(c)    SQ&D (Puget Sound) – University education and employee development

(d)    IDS/C-17 (Long Beach) – University education and employee development

 

(4) Training

I provided a four-hour Theory of Constraints (TOC) seminar to a group of engineers at IDS C-17 facility.

 

All those activities provided me opportunities to talk to Boeing employees and to review various management issues ranging from operational level to strategic levels.  Accordingly, I developed the following future plan to utilize the experience gained from this fellowship.

 


2. Future Plan

 

At Kansas State University, I am the Coordinator of Operations Management track and the Chair of Graduate Studies in the College of Business Administration.  I plan to use this fellowship experience to make the following curricular and individual teaching upgrades.

                                                                 

A. Teaching Upgrade (Curricular and Individual Teaching)

 

(1)      I plan to add the “communication” component to all Operations Management electives.  Most of students taking those electives are majoring in operations management.  After seeing how important communication is in industry, I have no doubt that we need to emphasize on this issue more.

 

Actions:       Meet with all OM faculty and discuss the need of this change; Make the change

Time line:    Fall 2003 – Spring 2004

 

(2)    I plan to suggest to the College Curriculum Committee designing multi-disciplinary courses.  Most projects at Boeing require knowledge from different disciplines.  It is important that students have an integrated view of business organizations.  

 

Actions:       Meet with the committee and propose new courses or changes to current courses; Make the change

Time line:    Fall 2003 – Fall 2004

 

(3)     I plan to redesign MANGT 653 – Project Management course by increasing the coverage of risk management and progress review.  Almost every Boeing meeting I attended, mangers are using those tools.

 

Action:        Revise the course outline and content of my own project management course

Time line:    Fall 2003

 

(4)    I plan to add the “teamwork” component to my own personal teaching agenda, and hopefully include this issue in all OM electives.  Many courses in my college assign students group projects and homework but no guidance is provided to help them address various group problems.

 

Actions:       Study teamwork related issues and techniques; Revise the course outline and content of my own courses, Meet with all OM faculty to implement the change

Time line:    Spring 2004 – Spring 2005

 

(5)    I plan to use Boeing examples to enhance my teaching in lean manufacturing.  I visited PSD during the fellowship and was able to learn about the process and various tools of lean manufacturing. All Boeing examples will be discussed without violating the NDA.

 

Actions:       Work with Boeing managers to prepare and publish the Boeing Lean Manufacturing practices; Revise course outline and content of my own operations management course;

Time line:    Fall 2003 - Spring 2004

 

(6)    I plan to enhance MANGT 652 – Supply Chain Management course with this fellowship experience.  During the fellowship, I attended various supplier management meetings and had the opportunity to observe the current Boeing supplier management practices. This knowledge and experience will definitely improve my teaching in supply chain management. 

 

Actions:       Meet with another OM faculty to review and revise the course outline and content

Time line:    Spring 2004

 

(7)  I plan to invite Boeing managers to speak in various OM courses.  I have spoken to several Boeing managers about this issue and they all expressed a great amount of interest in visiting Kansas State University as guest speakers.

 

Action:       Coordinate with all Management faculty this opportunity and arrange the visits

Time line:   Start in Spring 2004 and continue into the future

 

(8)  I plan to present my Boeing experience to my College upon my return.  I have continuously updated the progress of this fellowship to my Dean and Department Head.  Both have requested I make presentations of my experience to my colleagues and College Advisory Board.  The purposes of the presentations are to discuss the need of making various curricular changes and discussing continuous collaboration with Boeing in improving our undergraduate education.

 

Action:        Meet with the Dean and Department Head to schedule my presentations

Time line:    Fall 2003

 

 

B. Research Collaboration & Publication

 

       Research helps me study and learn various subjects in management, which in turn improves my teaching.  For those projects that I conducted during my fellowship, I plan to either continue working on them with the Boeing managers or publish the project results.

 

(1)   Research publication

                                                       

·   Lean manufacturing applications in Boeing, with Robert Thayer, PSD

Time line: Fall 2003 – Spring 2004

Target Journal: Production & Inventory Management Journal, published by APICS.

 

·   Virtual communications – A case study, with John Bishop, AFS/IDF

Time line: Spring 2004

Target Journal: Production & Inventory Management Journal, published by APICS.

 

(2)   Research project collaboration

                                                       

·  Risk-Based Business Model, with Preston Thompson, SQ&D/IDS

·  Value of High Supplier Performance, with Bob Juergens, IDS

 

B. Suggestions & Recommendations

 

(1) Benchmarking and supplier management research are insufficient.

Best practice is often mentioned as one of the strategic goals, while very little benchmarking of other industries has been done.

 

(2) “Fire-fighting” mentality

(a) Managers are occupied with fire fighting activities with little time for planning or important projects.

(b) Managers are pleased with putting off fire but little effort was made to investigate the root causes. How do they ensure that the same mistakes would not be repeated?

 

(3) Internal communication has room for improvement

(a) People from different business units have different definitions and interpretations for the same thing, such as supplier management.

(b) People are not aware of using existing knowledge base and repeat the same activities previously performed by people in the other part of the company.

 

(4) Supplier Management related issues

To be discussed with Mr. William Stowers, Vice President, Supplier Management.